Dec 26, 2015

Materials for Extreme 3D Printing, Talk by Walter Voit

Here is a great talk at Google about more advanced 3d printing materials and their properties. The talk is delivered by Walter Voit.




Talk description:
Adaptive 3D Technologies makes the toughest - and softest - 3D printed polymers on the market by creating custom materials specifically designed to be 3D printed. Advanced processing techniques eliminate anisotropy and result in durable, high quality parts that can be used directly in practical applications far beyond current stereotypes of 3D printing (prototyping). Walter Voit is the president of Adaptive 3D Technologies and an Assistant Professor in Materials Science and Engineering and Mechanical Engineering at The University of Texas at Dallas.

Factory In A Closet

Spiritplumber developed a small DIY digital fabrication manufacturing cell in his closet. He has made and installed a 3D printer, hybrid tool (extruder / laser cutter / liquid printer) and organometallic filament maker.




Very cool setup Spiritplumber! :-)


Do you see a smoke detector surrounded by burn marks? :-) Lesson to be learned there ...



Dec 25, 2015

Dremel Cutting Platform Made With 3D Printing

Dremel tools or their clones are very useful for everyday work. Now you can 3d print an adjustable cutting platform for them.

Here is a demonstration video:




All the files to make it can be found at:


http://www.thingiverse.com/thing:722314


Look, it can even cut trough metal rods and it will protect you from all the sparks flying :-)



Cheap DIY Linear Servo Based on SG92R Motor

Here is a simple way to make cheap linear servo movement with a 5 USD SG92R motor and some 3d printing. It can move some 200 gram at 6V.

Construction guide and testing video:





Files for it can be found at:

https://github.com/tscha70/3DPrinterSTLFiles



Dec 20, 2015

110 / 230 V Mains Powered Heated Bed

12V? Nah ...
Moritz Walter wants to power his print bed from the mains power line with 110 / 230 V!


Project description:
Like many, I'm fed up with the common MK2B heated bed. It has about 1.2 Ω when wired in 12 V configuration and 4.8 when wired in 24 V configuration. Both times it outputs about 120 W of heat when driven by the appropriate voltage, resulting heatup times to print temperature of 10 to 20 minutes.
Heatup time can be reduced to 2 minutes by simply driving it with 24 V while wiring it in 12 V configuration, but well, this almost max out a seperate 500 W 24 V power supply I dedicated to driving the heated bed. Additional requirements for this setup are at least AWG 15 wire and a high current MOSFET or SSR.
The additional cost of a 500W 24 V power supply, high current SSR and heavy wire is not neglectable at all, since the can easily be half of a printers price tag. Also, bulky power supplys and wires do not contribute to the overall design and weight aspects of a 3D printer.
There are many benefits of a mains voltage heated bed: I will be driven directly from mains, skips the need for an expensive power supply and can be driven by a cheap low current SSR without heatsink. It's also cheap and provides a structural support for your printing plate, be it glass, tufnol/garolite or PEI - which silicone heater pads do not do.
Thus, a mains voltage heated bed must exist, and this project is dedicated to make it real. Additionally, this is also an attempt in making this the safest heated bed available. If you have concerns with the design, please share your ideas in the comments.

Here is his project homepage:

https://hackaday.io/project/8671-110-230-v-pcb-heated-bed

Stay safe people!

3D Printable NFC Bracelet

Here is a nice little project on how to embed a cheap NFC tag into a 3d printed bracelet.




Detailed guide and files can be found at:

http://www.instructables.com/id/3D-Printed-NFC-Bracelet-Prototype-TfCD-Project-by-/?ALLSTEPS



Is 3d printing useful?

Kent Watson has made this video showing some useful and useless objects ...




Project description:
3d Printed Watches which don't tell time! Items created to waste time! Has the world gone mad!?

This video highlights some of the more recent designs I have made using Fusion 360 and 3D printed in the Digital Craft Research Lab at UWM.
http://dkentwatson.com/new/

Dec 12, 2015

3D Printable Chording Handheld Keyboard

Here is a new 3d printable chorded keyboard project that is powered with Arduino Micro and can be used via BLE or USB. It was developed by 24hourengineer who has a nice DIY electronics blog.




Detailed build guide and code can be found at:

http://www.instructables.com/id/Chording-Keyboard-BLE-and-USB/?ALLSTEPS

For a different version take a look at:

http://diy3dprinting.blogspot.com/2014/09/make-your-own-3d-printed-diy-chorded.html

Laser Engraver from Discarded DVD Drives with 3D printed Frame

If you have few old DVD drives and an Arduino Uno you can make a simple laser engraver for some 15 USD. The supporting frame can be 3d printed or made from any material you can hack.































Here is the video of the same design with standard frame:





All files can be found at:

http://www.thingiverse.com/thing:375828

Detailed instructions are at:

http://www.instructables.com/id/Pocket-laser-engraver/?ALLSTEPS

Full Size 3D Printed Acoustic Guitar

Fouche 3D printing well known for their large functional parts like 3d printed car jack, just released the video of full sized fully functional 3d printed DIY acoustic guitar. We have seen 3d printed electric guitars before, but they are simple to make since there is no resonant body.

There have been acoustic guitars 3d printed earlier, but they were small, made from several parts or made on an industrial 3d printer.

This guitar print was made possible due to their large format custom build 3d printer.

















Here is video of it being played:





Acoustic 3D Printed Guitar
And here is the video.... Acoustic 3d printed guitar....prototype 1
Posted by Fouche 3D Printing on Saturday, December 12, 2015

Dec 5, 2015

Iteration and Repair of Existing 3d Printed Objects Without Re-printing

I have seen the future! Changing already 3d printed objects without the need to 3d print them again! Group of researchers developed this method that uses multifinctional 3d printer with laser 3d scanner and CNC milling head to make changes to the already 3d printed object to add or subtract from the previous design.

You can also repair failed prints and make changes on the fly. The developers call this system "Patching". It saves a lot of time and material. Imagine spending few minutes repairing object that would take hours to reprint!

Seeing it in action is very impressive:




Hopefully this technique will find wider application and adoption on mainstream machines and design/control software.


Project description:

Personal fabrication is currently a one-way process: Once an object has been fabricated with a 3D printer, it cannot be changed anymore; any change requires printing a new version from scratch. In this paper, we propose a different approach: instead of re-printing the entire object from scratch, we suggest patching the existing object and replacing only the unsatisfactory parts. This saves material and reduces waste, making a first step towards more sustainable 3D printing.
This project is a collaboration between Hasso Plattner Institute and Cornell University.
More Information: 
https://hpi.de/baudisch/projects/patching-physical-objects.html

The machine has several additional axis of movement with laser 3d scanner and CN mill head


Patching Physical Objects is a research project by:
Alexander Teibrich, http://www.teibrich.de
Stefanie Mueller, http://www.stefaniemueller.org
François Guimbretière, http://www.cs.cornell.edu/~francois/
Robert Kovacs, http://robertkovax.com/
Patrick Baudisch, http://www.patrickbaudisch.com

LaserStacker Makes 3D Objects by Laser Cutting and Welding

Researchers at Hasso Plattner Institute have made several 3d fabrication project with laser cutting and other methods. Here is the new one: LaserStacker where they use a laser cutter to weld together 3d objects.
They even made functional scissors.




Project description:
LaserStacker uses the laser cutter to not only cut but also to weld. Users place not one acrylic sheet, but a stack of acrylic sheets into their cutter. In a single process, LaserStacker cuts each individual layer to shape (through all layers above it), welds layers by melting material at their interface, and heals undesired cuts in higher layers. When users take out the object from the laser cutter, it is already assembled.
This is a project from the Human-Computer Interaction Lab at Hasso Plattner Institute.
More Information:
http://hpi.de/baudisch/projects/laserstacker.html
LaserStacker is a research project by:
Udayan Umapathi, http://www.udayan-u.com/Hsiang-Ting Chen, http://www.ht-timchen.com/Stefanie Mueller, http://www.stefaniemueller.orgLudwig Wall,
Anna Seufert,
Patrick Baudisch, http://www.patrickbaudisch.com


Earlier project:



3D Printable Transformable Spider Robot

Someone on Instructables posted a full tutorial and files for nice Arduino controlled little transforming spider robot. It walks on its "legs" and drives on the wheels. Cool!

Spiderbot in action:




Detailed construction guide can be found at:

http://www.instructables.com/id/3D-printed-Transformers-Robot-Spiderbot/


Anatomy of the spider transformer:



Apple and Autodesk Patent Color 3D Printing (Apple patents liquid metal casting also)

OMG NOOOOO ... Apple files a patent for a 3d printer that prints colored objects with color being applied by separate nozzle. Maybe it's a tipe of defensive patenting or some corporate IP strategy. I hope they develop it and make it cool, but after Apple Pen fiasco I'm not getting my hopes up ...















Patent page:

LINK

PS: I am really not an Apple fan ...

Update (21.2.2016.)

Autodesk has patented color 3d printing also. Maybe it is the beginning of color patent wars.

http://3dprint.com/74984/autodesk-patent-multi-color/

Update (19.3.2016.):

Apple has filed for a new patent connected to 3d printing and molding technologies:
Apple’s patent application covers a method for 3D printing investment molds to be filled with molten amorphous alloy. These alloys are configured to form a bulk metallic glass (BMG) on cooling. BMGs, (also known as Bulk Amporhous Alloys) are a new class of metallic alloys that are extremely strong, with superior elastic strain limits and resistance under shock impact. They are therefore ideal for the manufacturing of electronic device housings and cases.
Here is a patent page: LINK



Looks like Apple is going into transformable and liquid metals!!! Remember Terminator ...

Source and ore info:

http://www.3ders.org/articles/20160310-apple-files-patent-application-for-3d-printing-investment-molds.html

Nov 30, 2015

MeshPoint Rugged Internet Access Point

MeshPoint is a great project developed by some of my friends which should help people endangered in emergency situations and emergency services staff to get rugged and reliable internet access point.

It is developed extensively with help of 3d printers (Ultimaker 2) and I will post a more detailed article soon. This technology is currently being used to provide internet access to refugees in Croatia. There will be several versions of rugged enclosure with batteries, 4G access and mash WiFi.




MeshPoint homepage:

http://www.meshpoint.me/

Please support them and up-vote them on:

https://news.ycombinator.com/item?id=10649446

Read the full story on Medium:

https://medium.com/@mesh_point/how-the-refugee-crisis-gave-birth-to-a-cool-hardware-project-80c83280b2d1#.tcyik1mji

Here is one of the early prototypes:




Fully functional 3d printable DIY car jack

Fouche 3D Printing team developed fully functional printable DIY car jack. They are well known for their large machines and big working 3d printed objects.































If you want to make it yourself, files can be found here:

http://www.thingiverse.com/thing:1164155

Fouche homepage:

http://www.fouche3dprinting.com/

Video of it in action:


And Prototype 2 is really working nice....
Posted by Fouche 3D Printing on Monday, November 30, 2015

Raspberry Pi Zero 5$ Computer for Your Next 3D Printing Project

Raspberry Pi foundation released 5 USD computer: the Pi Zero. Yes, it is truly revolutionary at 5 dollars. It will certainly find many applications in DIY projects and 3d printers.

Here are the video introductions:








More detailed Adafruit overview:





Raspberry Zero tech specs:
  • A Broadcom BCM2835 application processor
  • 1GHz ARM11 core (40% faster than Raspberry Pi 1)
  • 512MB of LPDDR2 SDRAM
  • A micro-SD card slot
  • A mini-HDMI socket for 1080p60 video output
  • Micro-USB sockets for data and power
  • An unpopulated 40-pin GPIO header
  • Identical pinout to Model A+/B+/2B
  • An unpopulated composite video header
  • smallest ever form factor at 65mm x 30mm x 5mm

Zero homepage:



Here is the Adafruit step-by-step guide on how to design 3d printable enclosure for the Zero:




... and here are more details on how to test and 3d print the enclosure:




You can download the file HERE,

Here is the first Raspberry Pi Zero hack adding a wifi module on it:

http://hackaday.com/2015/11/28/first-raspberry-pi-zero-hack-piggy-back-wifi/

You can add an ethernet port:

http://raspi.tv/2015/ethernet-on-pi-zero-how-to-put-an-ethernet-port-on-your-pi

...or audio output:

https://learn.adafruit.com/adding-basic-audio-ouput-to-raspberry-pi-zero?view=all

... and here is the more detailed review by Hackaday showing some problems and disadvantages:

http://hackaday.com/2015/12/01/raspberry-pi-zero-or-minus-one/


Things have truly changed trough the time...



Nov 29, 2015

Water shadow art with 3d printed sheets

Swiss artists made this 3d printed project where they uses sintered sheets that produce shadows in water pond bottom and show words of a haiku. Cool.




Project homepage:

http://www.drzachsuchy.ch/#!haiku/chm5


Sintered 3d sheet

Nov 20, 2015

RevoMaker Multi-directional 3D Printing with Embedded Electronics

RevoMaker uses hacked standard 3-axis FDM 3d printer and a laser cut cube core to print on its six sides. Cube core element can contain electronic components so ypu can make compex geometry objects with active components.


From project description:

We present “RevoMaker”, a self-contained 3D printer that creates direct out-of-the-printer functional prototypes, using less build material and with substantially less reliance on support structures.
By modifying a standard low-cost FDM printer with a revolving cuboidal platform and printing partitioned geometries around cuboidal facets, we achieve a multidirectional additive prototyping process to reduce the print and support material use. Our optimization framework considers various orientations and sizes for the cuboidal base.
The mechanical, electronic, and sensory components are preassembled on the flattened laser-cut facets and enclosed inside the cuboid when closed. We demonstrate RevoMaker directly printing a variety of customized and fully-functional product prototypes, such as computer mice and toys, thus illustrating the new affordances of 3D printing for functional product design.


RevoMaker presentation video:





RevoMaker project homepage:


https://engineering.purdue.edu/cdesign/wp/revomaker-enabling-multi-directional-and-functionally-embedded-3d-printing-using-a-rotational-cuboidal-platform/





Nov 19, 2015

How to Make a Concrete 3D Printer

Muhleman developed a concrete powder bed 3d printer that uses hacked Shapeoko CNC router mechanism.

It uses sand and cement mixture and a liquid soil hardener called polypavement as binding agent. Powder bed is loaded manually :-) but a mechanism could be developed in the futre.
Printed objects are rough but the concept is interesting for artistic purposes and concrete furniture where you can get more complex organic forms.





























Full construction guide with plans and operational instructions can be found at:

http://www.instructables.com/id/Concrete-3D-Printer/?ALLSTEPS


Here is a video of it in action:





Nov 18, 2015

Aurora Flight Sciences 3D Printed UAV with Jet Power




Project description:
Aurora Flight Sciences, a Virginia-based manufacturer specializing in advanced UAV systems, is pushing the envelope of UAV design by teaming up with Stratasys to create the world’s first jet-powered, 3D printed aircraft.
Using 80% 3D printed parts, the UAV is composed of Stratasys’ ULTEM™ 9085 lightweight material to achieve flight speeds of over 150 Mph. The high-speed system boasts an impressive 9 ft wingspan and weighs in at only 33 lbs.



Press release with much more information:

http://www.aurora.aero/wp-content/uploads/2015/11/SSYS_News_2015_11_9_Stratasys_Corporate.pdf


Full Armor Suit 3D Printed for Cosplay

Natasha Spokish spent 500 hours designing and 3D printing this ubercool cosplay Nova Terra armor suit.



Here is imgur album with much more pictures of the design and build process:

3D Printed Nova Cosplay (Starcraft/Heroes of the Storm)


Nov 14, 2015

Fabcore Open Source 3D Printer

If you are still interested in new FDM 3d printer development projects here is Fabcore from France. It is open sourced and still under development.






Technical specifications:
  • 200 x, 200 y, 200 z
  • Drive core in x and y axis
  • Step version available at Fabrap
  • Extruder GT2
  • Hotend 0.4mm, 1.75 pla
  • Can be customized for ABS

Video of Fabcore in action:




Fabrap homepage in French:

http://fabrap-3d-printers.com/

Files to build it can be found on Thingiverse:

http://www.thingiverse.com/thing:1116747


Repairing fridge light switch with 3d printing

Nicholas Durdan, well known for using his 3d printer to repair broken parts on his Ford Focus made a DIY 3d printed replacement for a broken fridge light switch.

It is a perfect example of how home digital fabrication is changing the nature of replacement part economics.

Identify the broken part...

... design the replacement piece ...

3d print and replace!






3D Printable DIY Tube Horn Speaker Setup

Here is a simple and interesting design of 3d printable DIY speaker in tube horn configuration.




























Detailed guide, files and BOM can be found at:

http://www.instructables.com/id/3D-Printed-Horn-Speaker/?ALLSTEPS

Armor your feline friend with 3d printed spikes

Sometimes you just need to put some 3d printed spiked armor on your cat ....




Files can be found here:

http://www.thingiverse.com/thing:1095858


Bobo the armored cat

Nov 10, 2015

How are large city and terrain map models 3d printed and assembled?

Here are two projects that demonstrate how you can make very large models of cities or terrain by connecting smaller pieces in larger frame.


3D Printed Model of San Francisco





Video description:

Behind the scenes 3D printed model of San Francisco:
Connex 500 printed 3d model of a portion of San Francisco. The model was created to aid real-estate developer Tishman Speyer in telling the story of urban development in the rapidly changing SOMA neighborhood. It can help with urban planning and building construction decisions that are better understood with the kind of physicality that only a real-world 3D replica offers compared to digital images or digital models.



























3D Printed terrain map of Canton Bern in Switzerland


3drucken.ch printed this terrain map of Canton Bern in Switzerland, made in scale 1:25'000 out of 340 tiles. 4.9 x 4.5 x 0.17 m. ca. 75kg PLA used, 12'000h total print time on 7 Ultimaker printers during 7 months.





Nov 9, 2015

Automatic Design of 3D Printable Robots by Disney

Disney Research released their software demonstration which shows how it is possible to automatically design 3d printable robots that can move with different cinematic and motion systems.

You basically just input what you want a robot to do and algorithms calculate the 3d printable design. I see dark future for human engineers job security.

Now it is used for small robotic creatures, but I can see it being used to developed large military mechas or smaller mission customizable war bots.




From project description:

We present an interactive design system that allows casual users to quickly create 3D-printable robotic creatures. Our approach automates the tedious parts of the design process while providing sample room for customization of morphology, proportions, gait and motion style.
The technical core of our framework is an efficient optimization-based solution that generates stable motions for legged robots of arbitrary designs. An intuitive set of editing tools allows the user to interactively explore the space of feasible designs and to study the relationship between morphological features and the resulting motions. Fabrication blueprints are generated automatically such that the robot designs can be manufactured using 3D-printing and off-the-shelf servo motors.
We demonstrate the effectiveness of our solution by designing six robotic creatures with a variety of morphological features: two, four or five legs, point or area feet, actuated spines and different proportions. We validate the feasibility of the designs generated with our system through physics simulations and physically-fabricated prototypes.

Project homepage:

http://www.disneyresearch.com/publication/interactive-design-of-3d-printable-robotic-creatures/


It just needs to be bigger and carry some lasers!

Oct 30, 2015

Disney Makes Connector Design Automatic

Disney Research developed the software to automatically designs 3d printable connectors. It looks amazing if it really works as described.

Where will this invention go? What will happen to it? It will probably end up in some corporations intellectual property portfolio.




From project description:

We present AutoConnect, an automatic method that creates customized, 3D-printable connectors attaching two physical objects together. Users simply position and orient virtual models of the two objects that they want to connect and indicate some auxiliary information such as weight and dimensions. Then, AutoConnect creates several alternative designs that users can choose from for 3D printing. The design of the connector is created by combining two holders, one for each object. We categorize the holders into two types. The first type holds standard objects such as pipes and planes. We utilize a database of parameterized mechanical holders and optimize the holder shape based on the grip strength and material consumption. The second type holds free-form objects. These are procedurally generated shell-gripper designs created based on geometric analysis of the object. We illustrate the use of our method by demonstrating many examples of connectors and practical use cases.
Project homepage:

http://www.disneyresearch.com/publication/autoconnect/



DIY 3D Printed Electric Ducted Fan Engine with Thrust Reversal

Harcoreta made this incredible 3d printed jet engine for RC applications modeled on GE GEnx-1B. It is very detailed Electric Ducted Fan (EDF) motor with NTM 1400kv 35mm brushless motor located inside the core which is cooled by a small impeller. It even features working thrust reversal system.
It was printed on Reprap Prusa I3 at 0.1mm layer height and then smoothed by using an acrylic thinner.

The files of it are not available ... yet





Details of thrust reversal mechanism:




Technical specifications of the model motor:
  • 100mm diameter 18 blade main fan scale looking. 24 outlet guide vanes.
  • 34 mm diamenter 18 blade internal turbine, installed on the back shaft of the motor, It's designed only for cooling the motor. Over this section there are a sequence of stator vanes and supports to optimize the airflow. This internal airflow could produce thrust but in any case it'll be a few grams.
  • Scale looking nacelle, the major differences are the simplified engine pylon and the minor reduction on the exhaust area, about 95% fsa
  • Thrust reverser, complete system with translating cowl, blocker doors and cascades. The most complicated parts that must work.
  • NTM 1400kv 35mm motor. Thrust target > 0.5Kg with 3S or 4S maximum.

Project thread with more information:

http://www.rcgroups.com/forums/showthread.php?t=2390401



Using your lighter and a metal tube to connect filament parts

We all did something similar in order to connect some loose filament. All you need is a lighter and a steel tube. Radusava composed a nice and simple video guide...




Just a simple pocket lighter, some flame and a metal pipe ...




Mister Spock and Yoda

Here is some Start Trek humor found somewhere on Facebook ...



IBM 7575 Industrial Robot Hacked Into SCARA 3D Printer

Sometimes you have an industrial robotic arm you want to modify into something else. Like 3d printer. BIG SCARA 3d printer.




Project homepage with build log and open sourced software:

http://transistor-man.com/3dprintbot.html



Oct 25, 2015

Makerarm Robotic Multitool

Makerarm is another step towards full desktop manufacturing system. It is a robotic arm with many tool attachments for 3d printing, milling, drawing foam cutting, PCB manufacturing and other.
It still looks like hobby or entry-level system but we are slowly moving towards prosumer home production robots.
It supports both FDM and SLA 3d printing.


Makerarm promotional video:




Makerarm homepage:

http://makerarm.com/

It is also on Kickstarter where you can get it:

https://www.kickstarter.com/projects/1849283018/makerarm-the-first-robotic-arm-that-makes-anything


3d printing Makerarm attachment. It also supports SLA 3d printing.  

Oct 18, 2015

Welding Wood and Future of Wood 3D Printing

Can you weld wood? it looks like you can. It can be done by applying friction and mechanical vibration in what is known as friction welding. The cellulose and lignin in wood melt at some 180 C and bond together forming a welded seam.
The weld seam has a simillar strength to glued one. It also means that no more toxic glues and adhesives should be used to bond wooden parts.


Here is video presentation of wood welding :





This technology could be used in 3d printing in same way some industrial metal printers use sheet lamination induced by ultrasonic vibration. It could be also used in FDM as the same process could be used to "melt" the wood and extrude it in layers.

Here are several links to more articles and papers about it:

http://www.nordicforestresearch.org/wp-content/uploads/2011/03/NV_2005_4.pdf

http://www.scielo.cl/scielo.php?pid=s0718-221x2003000200001&script=sci_arttext

http://web.utk.edu/~mtaylo29/pages/Wood%20welding.htm

Austrian company that already extrudes wood mass:

http://www.wood-kplus.at/index.html

Reddit thread:

https://www.reddit.com/r/woodworking/comments/3ox7dv/linear_friction_welding_of_wood/


Two pieces of wood with welding seam from friction welding

DIY Portable Railgun With 3D Printable Casing

Someone created portable working railgun that shoots metal and carbon projectiles. The railgun uses 6 300J, 350V, 5500uF capacitors which combined weigh 20lbs and can deliver >1050V and 1.8kJ of energy to the projectile. Most of the structural parts are 3d printed. The gun is huge but it works.

































Here is video of it firing (bad word) a small carbon cylinder. The power is simillar to an airgun pellet.




It is an impressive engineering and design project but it doesnt have any real.-world applications :-) Yet.


Full photo gallery with all the parts:

http://imgur.com/a/w4OgF


Reddit thread about it:

https://www.reddit.com/r/DIY/comments/3p2g5k/portable_3dprinted_railgun/

Interview with the creator:

http://makezine.com/2015/10/21/we-talk-to-the-mysterious-maker-of-the-3d-printed-railgun/



Oct 15, 2015

Stone And Rope 3D Printing with Rock Print

Rock Print is a robotic 3d printer that lays textile ropes on bed of stones conceting them and makong an architectural shape. 


Rock Print in action:




Project description:
Rock Print is the first architectural installation to be built from low-grade granular material and constructed by robotic machines. Conceived as an intriguing vertical object, the installation presents a radically new approach to The State of the Art of Architecture – the official title of the inaugural Chicago Architecture Biennial 2015 – and brings forward a new category of random packed, potentially fully reusable, poly-dispersed jammed structures that can be automatically fabricated in non-standard shapes. Following an initial period of robotic assembly, the installation will comprise a large-scale architectural artefact in its completed form, exhibiting distinct features, such as, for example, full material reversibility and the respective reusability of the aggregated materials; structurally active interlocking, differentiated structural performance, while yielding high geometric flexibility and articulation. Performing a full scale 3D “rock printing process” that uses the self-aggregating capacities of the material itself, this visionary project is the first collaborative installation by Gramazio Kohler Research, ETH Zurich, and the Self-Assembly Lab, MIT. The Chicago Architecture Biennial will open on 3rd October 2015 and will close on 3rd January 2016. For more information: www.chicagoarchitecturebiennial.org

Credits
Gramazio Kohler Research, ETH Zurich, and Self-Assembly Lab, MIT
Team
Fabio Gramazio, Matthias Kohler, Skylar Tibbits, Andreas Thoma (project lead installation), Petrus Aejmelaeus-Lindstroem (project lead research), Volker Helm, Sara Falcone, Lina Kara’in, Jared Laucks, Michael Lyrenmann, Carrie McKnelly, George Varnavides, Stephane de Weck, Jan Willmann
Selected experts
Prof. Dr. Hans J. Herrmann and Dr. Falk K. Wittel (ETH Zurich), Prof. Dr. Heinrich Jaeger and Kieran Murphy (Chicago University)

Selected consultants
Walt + Galmarini AG
Support
The project is supported by ETH Zurich and the Department of Architecture as well as by an ETH Zurich Research Grant. It is co-supported by MIT’s Department of Architecture, the MIT International Design Center, and an MIT International Science and Technology Initiative (MISTI) Grant.


Oct 12, 2015

Big 3D Printed Bolt and Longest Wooden Crossbow

Joerg Sprave is master of crazy slingshots and archery devices. In his latest video he tests a large 3d printed arrow printed by Myminifactory and his big big rubber band crossbow pistol.




Bolt was tipped with a big metal nail and it penetrates a wooden target:






Oct 11, 2015

Revolutionary MultiFab 3D Printer

MIT CSAIL is an innovation powerhouse and they presented their Multifab 3D printer that can use up to 10 different materials, uses computer vision to adjust operations and can embed objects into prints. It even cost just around 7000 USD. Hopefully the MIT will release some of the designs under open source license.
































MultiFab video presentation:




MultiFab description:

We have developed a multi-material 3D printing platform that is high-resolution, low-cost, and extensible. The key part of our platform is an integrated machine vision system. This system allows for self-calibration of printheads, 3D scanning, and a closed-feedback loop to enable print corrections. The integration of machine vision with 3D printing simplifies the overall platform design and enables new applications such as 3D printing over auxiliary parts.
Furthermore, our platform dramatically expands the range of parts that can be 3D printed by simultaneously supporting up to 10 different materials that can interact optically and mechanically. The platform achieves a resolution of at least 40 micrometers by utilizing piezoelectric inkjet printheads adapted for 3D printing. The hardware is low cost (less than $7,000) since it is built exclusively from off-the-shelf components.
The architecture is extensible and modular -- adding, removing, and exchanging printing modules can be done quickly. We provide a detailed analysis of the system's performance. We also demonstrate a variety of fabricated multi-material objects.

MultiFab project homepage:

http://cfg.mit.edu/content/multifab-machine-vision-assisted-platform-multi-material-3d-printing

Detailed paper about MultiFab:

http://cfg.mit.edu/sites/cfg.mit.edu/files/paper.pdf



Oct 7, 2015

Compilation Of Tutorials On How To Build A 3D Printer Or Small CNC From Junk Parts

Here is a small tutorial links compilation that will grow in the future on how to make a simple and ultra cheap 3d printer or CNC from reclaimed or junk electronic and structural parts. Tutorials are very detailed and will help you to start with this technology, educate someone or save some parts form trash.

Beginners junk optical drive DIY 3d printer 





Instructables guide:

http://www.instructables.com/id/Complete-newbie-step-by-step-3D-printer-with-all-p/


CD/DVD Drive CNC-3D Printer


Here is another machine made from discarded optical drives it is used as small CNC and plotter.




Step-by-step build guide:

http://www.instructables.com/id/Compact-CNC3D-Printer/

Ad(strap)apto


This is a hackable 3d printer based on common drawer runners or rails. You can purchase them or take them from junk furniture.





Detailed construction guide:

http://www.instructables.com/id/A-low-cost-3D-printer-with-basic-tools/


Rugged and raw DIY style ... it is worth to gut some kitchen cabinets to build it ...


Apis Cor Circular House 3D Printer

Apis Core presents their construction 3d printer which has an interesting new design somewhat similar to polar movement machines. It looks like it has many advantages over regular three axis setups of current building printers.

Apis Cor presentation:




Apis Cor in operation extruding cement paste:



Company homepage:

http://www.apis-cor.com/



Chimera DLP 3D Printer You Can Build for Under 60$

Here is one of the cheapest DIY 3d printers you can make, with cost at around 60 USD, and it is DLP SLA machine!
It also comes with very detailed construction guide made by the developer "matstermind".

How can the price be so low? Mostly by using used or scraped parts. You can see it in the parts list below.

Bill of materials:
  • 1x Mitsubishi XD221u 1024x768 video projector, used or second-hand $50
  • 1x computer disc drive laser deck assembly (must be one with a stepper motor), free from scrap disc drive
  • 1x Arduino UNO / Duemilanove or atmega328 based Arduino clone, $4 ebay, used or second-hand
  • 1x Easydriver v4.4, $2 from ebay
  • misc wire, solder, etc.
  • (optional) Ability to etch circuit boards (you can protoboard/breadboard it if you have to)
  • (possibly) 5v, .5A power supply. Some laser decks can be powered by the USB port by the Arduino, some may need a power supply to be plugged into the Arduino or M+ on the easydriver to make the motor move. It will depend on the power of your USB port. My deck did not need one.
  • Total=$55.5
  • (optional for frame) scrap wood for free or 2x4ft MDF board or $10 from hardware store

Looks rough and simple with wood frame. I like the style ...

Chimera is named inspired by mythological creature that is made up of three different animals since this printer is made by using the recycled/modified parts of three different categories (projector, toys, and old computer stuff), hence the name.

Video of Chimera working its DLP resin hardening magic:





Print quality looks good:




Chimera has a very detailed construction guide at:

http://www.instructables.com/id/Chimera-60-DLP-resin-3d-printer/


Oct 6, 2015

When Cliff Decides to Print a Big Alien Head ...

Cliff is from Sweden. Cliff has hobbies. One of them is 3d printing.
Big Alien heads.
On the Wanhao 5S.

YOU GO CLIFF!





Ribbed for pleasure ...


Finished Alien in black coating:









SLA 3D Printed Working DIY RC Micro Drone "Air-Form 1"

Thingiverse user "niklasm" designed and 3d printed a fully working micro RC drone from tough resin on a Form 1.
























Technical specifications:
  • battery: 150mAh
  • thrust: 54g
  • weight: 60g
  • wingspan: 58cm
  • dihedral: 15deg
  • flight time: 11min
Non-Printed Parts:
  • specktrum ar6410
  • 150mAh battery
  • laTrax motor
  • laTrax bearings
  • laTrax gear/propshaft
  • laTrax prop
  • 3/32in X 7/32in X 3ft rectangular carbon rod
  • 3/16in carbon tube
  • 7/64 carbon rod
  • 3ft X 3in X 3/32 balsa board
  • 1/32in music wire
  • superglue

All the files to make it and instructions can be found at:

http://www.thingiverse.com/thing:1051655

Robogami 3D printable Folding Micro Robots




Project homepage:

http://actu.epfl.ch/news/a-folding-robot-weighing-4-grams-that-crawls-and-j/


Small swarm or triad ... they are friendly ... for now